Star Trace Pvt Ltd

Overband Magnetic Separators

The overband magnetic separators are designed to handle high volumes in the most rugged conditions. Overband magnets are very common in mining plants, which are made to toil round the clock, so is their use and demand. Magnetic separators are put to use in many industries where the product needs to be devoid of iron. In areas with very heavy inputs; combination of overband magnetic separators and another equipment using powerful magnet may be used which ensures to pull up every single granule.


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OVERBAND MAGENTIC SEPARATORS INTRODUCTION :

We, Star Trace Pvt. Ltd Chennai, Tamilnadu, India have been in the magnet business for nearly three decenniums which has given us lot of opportunity to perfect our selves. Having grabbed all the prospects we are leaders in sales and established manufacturers, suppliers and exporters not only in Chennai, Tamilnadu, India but globally.

How does the Overband magnetic separators function?

The Overband magnetic separators use the magnetic property of permanent or electro magnet to separate all ferrous containing bodies. The overband has two pulleys which are covered by a belt that moves when the pulley is initiated for movement. A forceful magnet is stationed between them to attract materials that pass through the magnetic field. When the belt moves away from the magnet upon rotating, particle stuck to it are released into a separate collection area.The whole set up of overband magnetic separators are suspended from above by four sturdy chains.

Significance of overband magnet:
  • Magnet is made of robust strontium ferrite.
  • Magnet are suitable for depth up to 300 mm.
  • Magnet Fully enclosed in welded SS enclosure.
  • Permanent magnet, electricity not needed.
  • Manganese steel bottom plate which resists damage.
  • Can be installed in any place without disturbing the existing line of operation.
  • Easy to install.
  • Low maintenance.
  • Guaranteed long life.
  • Works efficiently even in hazardous environments.
  • Total weight of overband magnetic separators are comparatively less.
  • Available in varying length and breadth to suite varied purposes.
  • Can be constructed to match conveyor dimensions .
  • Cost effective model.
INDUSTRIES USING OVERHEAD MAGNETIC SEPARATORS :
  • Coal mines.
  • Abrasive manufacturers.
  • Petroleum.
  • Mineral processing.
  • Rubber
  • Animal feeds.
  • Recycling plants.
  • Separation from waste

The overband magnetic separators are being used by small, medium and large manufacturers depending on the purpose that needs to be served. The self cleaning overband model sales are usually seen in larger volume handling where as manual collection overband sales in lofty small enterprises. If you are inexperienced in finding the apt magnetic separation method we are there to help you. With years of experience as manufacturers, suppliers and exporters you can rely on us for expert opinion. We as suppliers and exporters always go by the principles of quality, trust, keeping words, customer centric, on time delivery and last but not the least long lasting relationship.

Contact our well informed sales team to discuss your requirements or you can e-mail us regarding specification and get a quote which will help you to move forward in achieving your goal. Lets join hands to bring out an efficient, cost effective and technically advanced project. Looking forward to hear from you.

OVERBAND MAGNETIC SEPARATORS APPLICATIONS :
  • Coal Industries.
  • Abrasive Industries.
  • Chemical Industries.
  • Paper and Pulp Industries.
  • Ceramic Industries.
  • Rubber Industries.
  • Petroleum Industries.
  • Animal Feed Industries.
  • Recycling Industries.
  • Mineral Processing.
OVERBAND MAGENTIC SEPARATORS FEATURES :
  • Permanent magnetic suspension separators are made with powerful Strontium Ferrite magnets.
  • Special magnet features and options:
  • 2-Pulley construction
  • Totally-enclosed, removable dust-proof housings for self-cleaning magnets
  • Heavy, wear-resistant manganese steel bottom plates
  • Permanent magnet - no power required
  • Most effective for removal of tramp iron from materials carried over conveyors/ vibratory feeders or inclined planes.
  • Can be suspended for Longitudinal or Transverse cleaning over the conveyor belt.
  • Available in widths from 16" to 90"
  • Easy to install, without modifying existing lines
  • In-line and cross-belt separators allow automatic discharge of collected tramp iron into suitable receptacles
  • Rugged, 100% duty cycle design and construction
  • Low maintenance, easy installation and operation
  • Operates in hazardous environments
  • High efficiency means energy cost savings
  • Maintenance free
  • Guaranteed performance
  • Four point suspension
  • Dust and rain protection
  • Robust industrial Design
  • Manufactured to customer specification
OVERBAND MAGNETIC SEPARATORS SPECIFICATION :
  • Permanent Magnetic Overband Separators are made with powerful Strontium Ferrite magnets and supplied for deep depth up to 300mm.
  • Manufactured to suit conveyor width.
Overband Magnetic Separators Specification 1 Technical Specification -1
  • Permanent Magnetic Overband Separators are made with powerful Strontium Ferrite magnets and supplied for deep depth up to 300mm.
  • Manufactured to suit conveyor width.
DIMENSIONS AND TECHNICAL DATA
Type Belt Width mm Working distance
mm
Weight kg Drive KW Overall dimensions
Across Inline Length Width Height
OBMS-40/50-15 500 400 120-160 440 1,5 1380 1000 400
OBMS-40/70-15 650 400 120-160 540 1,5 1580 1000 400
OBMS-40/90-15 800 400 120-160 640 1,5 1780 1000 400
OBMS-40/110-15 1000 400 120-160 740 1,5 1980 1000 400
OBMS-60/50-20 500 650 170-220 640 1,5 1380 1200 400
OBMS-60/70-20 650 650 170-220 780 1,5 1580 1200 400
OBMS-60/90-20 800 650 170-220 920 1,5 1780 1200 400
OBMS-60/110-20 1000 650 170-220 1060 1,5 1980 1200 400
OBMS-60/130-20 1200 650 170-220 1220 1,5 2180 1200 400
OBMS-75/70-25 650 800 220-270 1200 2,2 1830 1380 500
OBMS-75/90-25 800 800 220-270 1340 2,2 2030 1380 500
OBMS-75/110-25 1000 800 220-270 1660 2,2 2230 1380 500
OBMS-75/130-25 1200 800 220-270 1800 2,2 2430 1380 500
OBMS-75/150-25 1400 800 220-270 1940 2,2 2630 1380 500
OBMS-95/70-30 650 1000 240-320 1430 2,2 1830 1580 500
OBMS-95/90-30 800 1000 240-320 1650 2,2 2030 1580 500
OBMS-95/110-30 1000 1000 240-320 1870 2,2 2230 1580 500
OBMS-95/130-30 1200 1000 240-320 2100 2,2 2430 1580 500
OBMS-95/150-30 1400 1000 240-320 2330 2,2 2630 1580 500
OBMS-115/90-35 800 1200 260-350 2270 3,0 2030 1780 500
OBMS-115/110-35 1000 1200 260-350 2250 3,0 2230 1780 500
OBMS-115/130-35 1200 1200 260-350 2570 3,0 2430 1780 500
OBMS-115/150-35 1400 1200 260-350 2900 3,0 2630 1780 500
OBMS-130/110-35 1000 1400 280-370 2580 3,0 2230 1980 500
OBMS-130/130-35 1200 1400 280-370 2950 3,0 2430 1980 500
OBMS-130/150-35 1400 1400 280-370 3340 3,0 2630 1980 500
OBMS-130/170-35 1600 1400 280-370 3750 3,0 2830 1980 500
OBMS-150/130-40 1200 1600 300-390 3400 3,0 2430 2180 500
OBMS-150/150-40 1400 1600 300-390 3840 3,0 2630 2180 500
OBMS-150-170/40 1600 1600 300-390 4310 3,0 2830 2180 500
OBMS-150-190/40 1800 1600 300-390 4810 3,0 3030 2180 500
Note:
  • Technical data specification subject to change.
  • Special Overband Magnetic Separators can be made on request, Please send us your technical data and application, required for our engineers to provide.
OVERBAND MAGNETIC SEPARATORS SPECIFICATION:
OBMS Specification Image
MAGNET DIMENSIONS
a b c d e f
420 500 200 220 1110 470
420 700 200 220 1310 470
420 900 200 220 1510 470
420 1100 200 220 1710 470
620 500 200 220 1110 670
620 700 200 220 1310 670
620 900 200 220 1510 670
620 1100 200 220 1710 670
620 1300 200 220 1910 670
770 700 250 320 1450 830
770 900 250 320 1650 830
770 1100 250 320 1850 830
770 1300 250 320 2050 830
770 1500 250 320 2250 830
970 700 250 320 1450 1030
970 900 250 320 1650 1030
970 1100 250 320 1850 1030
970 1300 250 320 2050 1030
970 1500 250 320 2250 1030
1170 900 250 320 1650 1230
1170 1100 250 320 1850 1230
1170 1300 250 320 2050 1230
1170 1500 250 320 2250 1230
1370 1100 250 320 1850 1380
1370 1300 250 320 2050 1380
1370 1500 250 320 2250 1380
1370 1700 250 320 2450 1380
1520 1100 250 320 2050 1580
1520 1300 250 320 2250 1580
1520 1500 250 320 2450 1580
1520 1700 250 320 2650 1580
Note:
  • Technical data specification subject to change.
  • Special Overband Magnetic Separators can be made on request, Please send us your technical data and application, required for our engineers to provide.

Star Trace Overband Electromagnetic Separators are designed for removing magnetic iron pieces from non-magnetic materials. Electromagnetic Separators With its strong magnetic field, ferrous metals are attracted from your non-ferrous conveyed materials, collected on the self cleaning magnetic separators belt.The moving belt carries the collected metal outside of the magnetic field where it is then released beyond the product flow.

Electro Overband Magnetic Separators Applications :
  • Coal Industries.
  • Abrasive Industries.
  • Chemical Industries.
  • Paper and Pulp Industries.
  • Ceramic Industries.
  • Rubber Industries.
  • Petroleum Industries.
  • Animal Feed Industries.
  • Recycling Industries.
  • Mineral Processing .
Electro Overband Magnetic Separators Features:
  • Electromagnetic Separator have a deep penetrating magnetic field.
  • Electromagnetic Separator needs low maintenance and are easy to install and operate.
  • Electromagnetic Separator can function smoothly even in the hazardous environments.
  • No manual cleaning is required and reduces downtime for the end user.
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